Probably best that I open the switch and see what is going on in there. Carefully remove it. Glen Batchelor Active Member Jun 13, 2018 #13 Begin by disconnecting the wires of the switch and connecting them to the terminals of an ohmmeter. E-Z-GO Forward/Reverse Switches & Parts E-Z-GO Fuel Pumps & Parts E-Z-GO Key Switches & Ignition Parts E-Z-GO Manuals E-Z-GO Motor Parts E-Z-GO Mufflers & Parts E-Z-GO Rear Axles & Parts E-Z-GO Resistors E-Z-GO Solenoids E-Z-GO Speed Controller Parts E-Z-GO Starter Generators & Parts E-Z-GO Steering Parts E-Z-GO Suspension Parts Give Us A Call (800) 539-3830 Free Shipping On Orders Over $99! $55.10. Sale Price: $35.00. Each of these three electrical problems is fairly involved and you shouldnt attempt to do them yourself unless you have mechanical or electrical experience. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-box-4','ezslot_2',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); When you notice a problem due to a solenoid, you may check the battery and then replace the solenoid if needed. Might have to compress it by the pedal itself, but should be able to do it by hand. I have an older model electric EZ Go that has a forward/reverse selector switch that is very difficult to turn. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'betterplaygolf_com-medrectangle-3','ezslot_4',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');While you might own a gas golf cart, there are still a number of electrical components that can malfunction. But please be very careful while handling the battery and other electronic equipment. If you notice discoloration in the solenoids texture, be ready to replace it with another one by disconnecting and reconnecting the connections. Why Wont My Gas Golf Cart Work in Forward or Reverse? The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). It also analyzed reviews to verify trustworthiness. There will be a small arm with a spring on it's pivot. JavaScript is disabled. The easiest way to test your EZGO FR switch is to check and confirm if the solenoid starts working when you start the golf cart. We need to attach these to your new F/R switch. Next, swipe the arm of the wiper switch up and down across all the contacts. However when I engage the forward switch I hear a click but when pressing the peddle it won't go. When I read your original post I thought you lubed the shaft in the forward and reverse switch but after re-reading I see you lubed the linkage. I jumped the 2 post on the new solenoid & the starter turned as starting. Again, thanks for your help. You should have one or two of them that help your engine to start up and then operate normally. This is my first cart and I don't know a darn thing about it. Take the switch apart, clean and grease the shaft, When you put it back together tighten the nut on the shaft until it bottoms out. This is for your reverse buzzer. We have cams, boards, and micro switches to keep your cart running. Re: Forward / Reverse lever very hard to turn. Installing the EZGO F/R switch is an easy process that I have explained below. The forward/reverse/service switches ok. If so, a key reason for this problem may be a faulty forward reverse switch. On the front side, there will be a few other blue and red wires. Who Makes Noodle Golf Balls? Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not Kevin's Golf Carts. Remove them from the F/R switchboard and set aside. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. Hopefully, your read of this article has been as exciting as us delivering it to you. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. Disconnect the negative battery terminal from the battery pack. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. Shop for forward and reverse parts for your EZGO golf cart. Here are the steps you should use to test your E-Z-Go golf cart controller. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. Imagine going on a golf tour when suddenly the golf cart starts showing bizarre symptoms like cart stalling or unpleasant noises. Always remember that your DCS controller is by default set to forward and to move it in reverse the pack voltage needs to be applied on pin 4. Thanks. The first thing you can do is to lift the seat and ensure the cables are. A new solenoid would cost between $20-$100. In case your top cover does not fit correctly, bend the wires to fit them in. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. The golf cart forward and reverse switch is a crucial EZGO part. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Just like an electric golf cart, there is a myriad of things that can go wrong with gas-powered golf carts. $40.95. Doing so is dangerous and could result in serious bodily harm. Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them. If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. DCS carts are the most reliable and trouble-free types except for the inconvenience of the switches being right next to your knee. Remove the cover of your old or damaged F/R switch. The best way to check your ignition switch is to take an electrical tester and determine whether or not there is power flowing from the switch to the starter itself. Related Products. Switch appears undamaged. But I can't use the FWD-REV selector handle to do . Damaged wiring will sever the electrical connection necessary to operate and a stuck accelerator will result in too much or too little gas flow to the engine. If damage occurs to the wiring or cable to the accelerator, your cart will struggle to move forward or backward. Even if the switch is functioning properly, you may have a shift cable that is stuck or broken. Same applies to my 07 workhorse, no detent for neutral. If something happens to the float, it might get stuck in the full position and you run out of gas without even realizing it. If you have gone through all of the items on this list, as a last resort, you will need to take the cart to the dealer to determine if the transmission has gone out. This can be done with two small wrenches. The best solution is this case would be to have the cables replaced. Thanks for your help. After youve checked the battery, you may now move towards the connections between the wires and connector pins. Shop our wide selection of cart parts. Yes, loose connections on the motor circuit can damage components quickly. Let us know. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? A problem with any of these things will cause a problem with the ignition. Product ID: KEY-03. You just had to put it at 12 o'clock and it worked. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). Any suggestions on how I should approach this problem? (Replacing the F / R switch is on you tube) Reverse order for assembly? E-Z-Go TXT Forward/Reverse Switch Assembly 48V 14-UP. Welcome to Kevin's Golf Carts YouTube channel!Our Site - http://www.kevinsgolfcarts.comTwitter - http://www.twitter.com/kevinsgolfcartsInstagram - http://www.instagram.com/kevinsgolfcartsFacebook - http://www.facebook.com/kevinsgolfcartsI earn a small commission from each sale when you use the links below. I use ChemPlex 710 on everything electrical and on low-stress surfaces to prevent corrosion. Beefed up Forward/Reverse switch, for modified cars with high amp controllers. If the lever isnt broken, look at your cable where it switches gears in the transmission. The buggy doesn't go when switches, cables, brackets, and other components go faulty. If not, fix the wear on any of the wirings. There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. This includes the switch terminals and the individual wires in the switch. Next, you will see 4 thick cables and screws. There are different scenarios for the Ezgo forward and reverse switch problem. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. Complete kit to mount in 94-07 EZ-Go TXT carts lif.. $3,179.95 Ex Tax: $2,999.95 EZGO Engine Upgrade kit 23 HP Bolt in 23 Horse Power Vanguard Engine kit. The battery on your golf cart works the same way as the battery on your car. Here are a few other things that you can do to test your EZGO forward reverse switch: Check all the connections and make sure each part is getting power by using the multimeter. Reviewed in the United States on September 18, 2016. This could be related to the copper studs. 8pcs Petrol Engine Cylinder Compression Tester Kit Checking Compression On Petrol Engine Quickly And Accurately Easy Pressure Release Button On Side Of Tester Completed Kit Comes With Adapters For Most Applications Kits Includes 2 Rubber Cones Ends Which Do Not Need To Thread Into Head 3" Gauge Features Dual Color Scale Check Price On Amazon In this article, were going to look at some of the most common of those issues and how to fix them. Location: 40 miles of bad road S E of Phoenix. Is there a way to make it easier to turn? There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. Use a suitable wrench to loosen the screw and take the bar out. If not, they are likely to vibrate when moving and this could lead to overheating and damage to your F/R switch and/or the cart as well. Your accelerator is responsible for regulating the speed of your golf cart. I checked the linkage between the handle and that switch and it's clear; lubricated it also. You Why are golf carts useful? The pedal is connected to the potentiometer. Remove the panel, plug the buzzer back in, and perform a test run by putting the cart in reverse. Forward/Reverse switch and press the accelerator pedal. There might be a couple of deformed contacts from over-heating that are requiring so much force to rotate the switch. A new battery cost varies widely from $200-$2000+. Many of us know the reason behind this particular issue, and many find it out when they open their cars engine trunk. Hi. 92. Not getting the best speed while in the forward position. Unlike the hundreds of other types of cars on the road, the golf carts are specifically designed for use in large green meadows called a golf course. Once you have the system disconnected, undoing the clog is simple, but make sure to reattach everything just as you took it apart. Use this information at your own risk. The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. You must log in or register to reply here. 2. Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. Hence, the number of features in a golf cart is minimal. EZGO PDS Forward and Reverse Rocker Switch - 2000-Up. By using the content on this website, you agree to the terms outlined in this disclaimer. If the cable is broken, you may need to replace it so it revs properly. Here are a few of the main electrical problems that can occur with your gas golf cart. Red Hawk. Ensure all the cables are the same size. Radar Chart Example The drive wheels could be Club Car Accelerator Micro Switch Location | Heres All You Need To Know! One common solenoidal problem is solenoid discoloration due to wearing out of the entire component after tons of extensive use. Since the start, it has made a place for itself. Rated at 400Amps of continuous power this kit is ideal for converting any Series drivetrain car up to and including our 500 amp Power Packages and FSIP 600 amp controllers. The direction switches, sometimes referred to as the forward and reverse switches, may also wear and fail over time. Heavy Duty Switches for. . Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. Hence, you should now properly clean the rusted region underneath the brake motor. 5770. Why EZGO Forward Reverse Switch is Getting Hot? 100% Service Guarantee. ($). Weve tried our best to portray the best possible Ezgo forward reverse switch troubleshooting guide for you. The air filter is designed to catch dust and dirt particles and keep them from infiltrating the engine which can cause serious problems. . 1998 TXT EZGO, electric golf cart, J498, Serial # 1119119. Found a lower price? 10 Reasons Your Golf Cart Batteries Die Fast and 10 Fixes. If you want to convert it to a rocker type switch on your dash, ensure to use diodes that are at least 3 amps. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. You should check your air filter every six months and replace it as needed. T. he factors mentioned below affect the reverse forward switch in many ways. follow the rods under the seat.You will see where they go.I believe the the box is under the passenger side.There are some nylon rollers.They get dry an make them hard to shift.I usually spray the swivel an the rear of the shift lever as well. Wires can become loose, or ground out which causes your golf cart to not fully operate. You don't have to presume, a wiring diagram will certainly reveal you exactly how to attach the cords. Lets go through walk you through some troubleshooting steps you can perform on your cart: A F/R switch on a EZGO golf cart is likely to get hot due to of loose or broken contacts. Your spark plugs are an extremely important component for a gas golf cart. Took 2 + hours to remove the switch. SKU: 5081. Is there something I need to lubricate to loosen things up? As the name suggests, the direction switches manage the cart's ability to move backward and forwards and operate similarly to a transmission. However, if this switch on your Ezgo golf cart malfunctions, you might have problems when making the golf cart move backward or forward.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_7',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); This would lead to making risky turns to change the direction of the cart, resulting in accidents. If your golf cart wont go in forward or reverse, but your engine starts up and runs well, and you have checked your shift cable, your transmission could be to blame. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_5',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); Your golf cart may be stuck in either forward, reverse, or in neutral and will start and rev the motor, but it will either not go anywhere, or only go in forward or reverse. If any of these connections to the forward reverse switches are loose, properly tighten them and clean the corroded connectors with lubricant spray. Depending on the job you perform using your Ezgo golf cart, the problem with the forward reverse switch may get quite disturbing at times. The golf cart runs smoothly in neutral, but when you shift to forward or reverse the golf cart dies. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. They may have corroded inside. Kevin's Golf Carts recommends safe practices when working with all tools, chemicals, lubricants, or any other tools or equipment seen or implied in this video. While there are slightly fewer components involved, there are still enough individual pieces that can malfunction. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Find More Posts by lynnsmailbox1@gmail.com, How do you take off the forward-reverse lever. 156K views 9 years ago This video shows how to install a forward and reverse selector switch on an EZGO TXT electric golf cart. If you dont get any readings, you can change the switch. Fits all 48v Club Car series carts . It is an easy DIY. Also, check if the board is damaged due to the heat. If not I'll let you know. . Pro Tip: Ensure your nuts and screws are as tight as possible. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. Hence, although labor costs may vary widely depending on your location and the type of repair, weve estimated that range to be somewhere between $90 to $150. Difficult to believe that the switch should be so tight. yuntugo Compatible with Forward and Reverse Switch Assembly EZGO TXT Electric Golf Carts Replace Part Number:70578-G01, MOSNAI Golf Cart Micro Switch Marathon 3 Terminal Micro Switch with Roller for EZGO TXT Gas (1983-94 pre) & Electric (1965-up) OEM 10606G1 10606-G1 10606G2 10606-G2 17928G1 17928-G1 31535G1 31535-G1, Roykaw Golf Cart Forward and Reverse Switch for Club Car DS 1996-Up 48 Volt OEM #101753005, Drive-up Club Car DS 48 Volt Forward Reverse Switch Assembly with Handle, Micro Switch for Golf Cart 1996-Up, munirater 40 Forward and Reverse Shift Cable Replacement for EZGO TXT Gas Golf Cart 1991-2001 25691 - G01, Automotive Authority 2 Terminal Micro Switch Speed Forward Reverse for Club Car Golf Cart 1980-up 1014808, Vital All-Terrain Forward Reverse FWD/REV F/R Switch 74323-G01, 74323G01 for EZGO Golf Cart Car, 10L0L Golf Cart Forward Switch Assembly Fits for 1996-2002 EZGO DCS Electric Vehicles OEM# 73194-G01, Golf Cart Forward Reverse Micro Switch 101979101 for Club Car DS Gas/Electric, 10L0L Golf Cart Key Console Switch Plate Multifunctional Panel for 2003+ EZGO TXT PDS Electric, Forward Reverse Switch Button & LED Digital Voltmeter & 12V Quick Charge 3.0 Dual USB Socket 3 in 1, CLUBRALLY Club Car DS Golf Cart 36 Volt Forward and Reverse Switch with Handle for 1983-up 1011997 101753003, DIYOLFALL Ignition Key Switch & Keys for EZGO RXV Electric 48V Golf Cart 2008-Up Replaces #605637609682611283, AUTOKAY 70578-G01 Heavy Duty Forward and Reverse Switch Assembly Fits for EZGO 1994 Up TXT Electric Golf Carts, RHOX 84-06 Club Car Golf Cart Forward Reverse F&R Switch 693, Vital All-Terrain Rocker Switch (Forward Reverse) for EZGO E-Z Go TXT PDS Golf Cart Car 2003-Up, CLUBRALLY Golf Cart Forward and Reverse Switch Assembly with Handle Fits Club Car DS, Repalces OEM 101753004, Drive-up Club Car 48V Forward Reverse Switch for 1996-Up Club Car Precedent PowerDrive Electric Golf Cart,Replaces OEM 101856001 101856002, Mamiko Forward Reverse Switch Compatible with Club Cart Precedent PowerDrive Electric Golf Cart Accessories, FWD REV Rocker Switch Plug and Play Replaces OEM# 101856001 101856002, Shunevade Forward and Reverse Switch Assembly for Golf Cart EZGO TXT 1994-2022 Replace 73036G1 70578G1, labwork Forward and Reverse Switch Replacement for Ezgo 36 Volt Marathon 1989-1994, Geggkake Club Car DS Forward and Reverse Switch and Handle Fits 1996-Up 48Volt Electric Golf Carts, OEM #101753005, YSMN Golf Cart Forward and Reverse Switch Assembly Replacement for EZGO TXT 1994-Up, DVPARTS Forward and Reverse Switch 73036G1 70578G1 Compatible with EZGO Golf Cart TXT 1994-up, Accelerator Micro Switch for Club car EZGO 1994-up 25861G01, 25861-G01,25861-G02, Caddy Shift Club CAR Golf Cart Shifter, Forward-Reverse Shift Lever, Handle, Knob, MaySpare 36 Volt ezgo Solenoid, EZGO Electric Golf Car Relay #70 Series Relay Replaces E-Z-Go Electric Golf Cart 27855G01, 11761G1, 27855G02, 31680G1, 3016, Automotive Replacement Electrical System Switches, Automotive Replacement Ignition Starter Switches. If the buzzer sounds then youll be off to the races in no time.